Your T5 won’t move or scrub, and a light is blinking
You turn the key on your Tennant T5, squeeze the bail, and nothing happens. Or the brushes stop mid-aisle. Up on the control panel, a light is flashing at you.
That flashing light isn’t random. The T5 is telling you exactly what it thinks is wrong. You just need the key to read it.
The good news: many of these codes are a 2-minute fix you can handle yourself, like a raised tank, a charger still plugged in, or a tripped breaker. Others point to a motor that’s working too hard, and those deserve a closer look before they turn into a bigger bill.
Below is the full T5 error light chart, the quick fixes to try first, and how to tell when it’s time to call in help.
How to read the T5 control panel lights
The T5 uses a handful of small indicator lights near the bottom of the control panel to signal faults. Find these first:
- Lights #1, #2, and #3: the three small lights in a row at the bottom center of the panel, left to right.
- Light #4: the lowest light in the column on the left side of the panel.
- Battery lights: the row of small lights to the right of Light #3.
Then watch what they do. Blinking means on and off together. Rippling means they light up one after another, like a wave. That difference matters: Lights #1, #2, and #3 rippling means something very different from those same lights blinking.
[Photo: PowerKleen T5 control panel with Lights #1 to #4 and battery lights labeled]
Tennant T5 error light chart
Match your light pattern to the row below. After most fixes, turn the key off and back on to reset.
| What the lights do | What it means | What to do | Can you fix it? |
|---|---|---|---|
| Light #1 blinks | Recovery tank is raised | Lower the recovery tank, then restart the key | Yes |
| Lights #1, #2, #3 ripple | Battery charger is connected | Unplug the charger, then restart the key | Yes |
| All battery lights blink | Emergency stop button is pressed | Turn the E-stop button clockwise to release it | Yes |
| All battery lights ripple | Key turned on while the bail was squeezed | Let go of the control handle bail, then try again | Yes |
| Light #3 blinks when you press solution, brush pressure, or FaST buttons | Supervisor lockout is on | Ask your supervisor to unlock those controls | Yes |
| Light #3 blinks | FaST pump overload or malfunction | Reset the 10A circuit breaker, then restart the key | Try first |
| Lights #1, #2, #3 blink | Wand pump overload or malfunction | Reset the 10A circuit breaker, then restart the key | Try first |
| Lights #1 and #4 blink | Left brush motor overload | Check the brush for wrapped debris or the wrong pad, then restart the key | Try first |
| Lights #3 and #4 blink | Right brush motor overload | Check the brush for wrapped debris or the wrong pad, then restart the key | Try first |
| Lights #1 and #3 blink | Scrub head is blocked or the actuator motor is failing | Check under the scrub head for anything jammed, then restart the key | Try first |
| Lights #2 and #3 blink | Propel motor overload, or the incline is too steep | Move to level ground and restart the key | Try first |
| Light #2 blinks | Vacuum motor malfunction | Stop and call for service | Call us |
| Lights #1 and #2 blink | Propel throttle malfunction | Stop and call for service | Call us |
“Try first” means the fix is worth a try, but if the same code comes back, the problem is deeper than a quick reset.
Chart based on the Tennant T5 operator manual fault indicator codes.
Try these first: the 2-minute fixes
Before you pick up the phone, run through this list. These clear more “dead machine” calls than anything else.
- Is the recovery tank fully down? If it’s tipped up even slightly, the T5 won’t run.
- Is the charger unplugged? The T5 locks itself out while it’s connected.
- Is the E-stop button popped out? Twist it clockwise to release.
- Did you squeeze the bail before turning the key? Let go, turn the key on, then squeeze.
- Has the 10A breaker tripped? Push the button to reset it.
- Anything wrapped around the brushes? String, shrink wrap, and banding are the usual suspects.
- Right pad or brush for the floor? The wrong one can overload the brush motor.
- Anything jammed under the scrub head?
- Turned the key off and back on? Most codes need a restart to clear.
If the light clears and stays clear, you’re back in business.
The light keeps coming back. Now what?
A code that clears once is a hiccup. A code that keeps coming back is a pattern.
When a brush motor overloads again and again, the motor is often working harder than it should. Worn bearings, tired carbon brushes, or a gearbox that’s starting to bind can all cause it. A propel motor that keeps overloading on flat floors is telling you something similar. And a vacuum motor or throttle fault isn’t a reset problem at all.
Keep resetting and the machine will usually keep running, right up until it doesn’t. That’s when a small repair becomes a big one, often in the middle of a shift.
Talk it through with a PowerKleen tech
Our consultation service connects you with a technician who knows the T5 inside and out. Tell us what you’re seeing, and we’ll help you figure out whether it’s a quick fix, a part you can swap yourself, or something that needs a tech on site.
To get the most out of your consultation, have this ready:
- Your machine’s model and serial number
- The hour meter reading
- The exact light pattern, and when it shows up (startup, mid-scrub, on a ramp)
- How often it’s happened this month
Already under a PowerKleen warranty? Skip the form and call us directly. We’ll get you straight to a tech.
Repair it, or is it time for something better?
Sometimes the honest answer to “how do I fix this code?” is a different question: is this machine still worth fixing?
Only you know how your T5 fits your operation. These questions can help you see it clearly:
- How many hours are on the meter, and how many more do you need from it?
- Is this the first fault this year, or the third?
- Are you looking at a motor repair and a set of batteries in the same season?
- What does an hour of downtime cost your crew, or your customers?
- If this machine went down tomorrow, do you have a backup?
If most of your answers point toward “this keeps happening,” you may be paying to keep an old machine alive when the same money could move you into a better one.
Put your T5 toward an upgrade
PowerKleen takes trade-ins. Your current T5, even one throwing codes, can go toward a refurbished or new scrubber that’s been gone through inside and out, from the motors to the gearbox.
We’ll look at what you have, what you need, and what makes sense for your budget. No pressure, just a straight comparison of repair cost against upgrade cost.
- Book a consultation to talk through repair vs. replace with a tech
Either way, you’ll know exactly where you stand before you spend another dollar.